FROM IDEA TO LAUNCH, NPI MADE SIMPLE

WIRE EDM

PRECIDION CUTTING. SUPERIOR RESULTS

High precision wire EDM (Electrical Discharge Machining) machining for complex profiles and tight tolerances. Delivers precise cutting for hard metals and intricate geometries.

HIGH PRECISION ±0.002mm

 

 

COMPLEX SHAPES NO LIMTS

 

 

SUPERIOR SURFACE FINISH

 

 

HIGH EFFICIENCY &RELIABILITY

 

 

Trusted by engineers, manufacturers, and global brands worldwide, with10000+ customers across 100+ countries and regions.

Wire EDM – What It Is and When to Use It

Wire EDM (Electrical Discharge Machining) is a precision cutting process that uses a thin electrically-charged wire to cut hard metals and complex shapes with exceptional accuracy. Unlike traditional machining, Wire EDM removes material without direct contact, making it ideal for delicate or intricate components.

When to Use Wire EDM:

  • Cutting hard materials like tool steel, titanium, Inconel, or stainless steel
  • Creating complex shapes or intricate profiles that conventional machining cannot achieve
  • Producing tight tolerances and fine surface finishes
  • Manufacturing molds, dies, medical implants, aerospace parts, or precision tooling
wire-edm-processing
High Precision
Achieve tight tolerances down to ±0.01 mm
Process intricate shapes impossible with conventional machining
Handle stainless steel, titanium, Inconel efficiently
Quick turnaround for prototypes and small runs

Our Wire EDM Capabilities

Our EDM machining services overcome the limitations of conventional manufacturing methods, enabling the production of intricate geometries, sharp internal corners, deep cavities, and high-precision features. From prototypes to low-volume production, we deliver exceptional accuracy, repeatability, and surface quality for demanding applications.

  • Ultra-High Precision – Achieve tolerances down to ±0.01 mm for highly detailed and critical components.
  • Complex Geometry Machining – Produce intricate profiles, sharp internal corners, narrow slots, and fine features that are difficult to achieve with conventional machining.
  • Hard Material Processing – Efficiently machine hardened steel, stainless steel, titanium, Inconel, carbide, and other conductive materials.
  • Superior Surface Finish – Deliver smooth surface quality with minimal secondary finishing requirements.
  • Complex Internal Features – Create deep cavities, narrow openings, and intricate internal geometries with exceptional accuracy.
  • Quality Assurance – ISO-standard inspection and quality control for every part.
  • Custom Part Support – Manufacture directly from customer-supplied CAD files (DXF, STEP, IGES, and more).
  • Assembly-Ready Components – Precision-finished parts delivered ready for assembly.

Precision & Quality You Can Trust

At HUB Machining, we ensure every part meets the highest standards. From material inspection to final measurement, our rigorous quality control process guarantees consistent, reliable results for your custom components.

Material Verification

Inspect raw materials to ensure compliance with specifications and traceability.

In-Process Inspection

Monitor each machining step with advanced measuring equipment to maintain precision.

First Article Inspection (FAI)

Verify the first part against design drawings and specifications to ensure production accuracy before full-scale manufacturing.

Final Testing & Certification

Conduct thorough dimensional checks, surface inspections, and testing before delivery, ensuring every part meets your expectations.

cnc machining qulity contral
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Multi-Industry Manufacturing Solutions for Global Customers

We serve customers worldwide with reliable manufacturing solutions across multiple industries, including aerospace, automotive, medical, and industrial automation. With efficient production and global logistics, parts can be delivered in as little as 5–10 days.

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Global Customers
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Annual Parts
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Customer Success Case

HUB partners with companies across the automotive, aerospace, medical, electronics, and robotics industries, supporting projects at every stage—from early-stage prototyping to full-scale production. From individual innovators to Fortune 500 enterprises, we deliver trusted CNC machining solutions with precision, quality, and reliability worldwide.

Aerospace-Grade Precision Structural Components

Marco Bianchi, a senior aerospace mechanical engineer, collaborated with HUB to manufacture flight-critical structural components for an advanced aerospace system. The project required extreme dimensional accuracy, consistent repeatability, and full process reliability.

 

 

5-Axis
CNC Machining
±0.002mm
Tolerance
Precision Aerospace Structural Components Manufacturing Case

High-Performance Motorsport Components

Alessandro Conti collaborated with HUB to manufacture high-performance motorsport components under tight development timelines.Performance-driven motorsport components manufactured with fast turnaround to support aggressive development schedules.

 

5-Day
Lead Time
5-Axis

CNC · CNC Turning

High-Performance Motorsport CNC Components Production Case

Precision Robotics & Automation Mechanical Systems

Ethan Keller collaborated with HUB to build robotic mechanical systems requiring high positional accuracy and long-term operational stability. High-precision mechanical systems manufactured to support accurate motion and repeatable performance in robotic and automation applications.

 

±0.02 mm
Repeatability
Multi-Process

Manufacturing

Precision Robotics and Automation Mechanical Systems Manufacturing Case

Integrated Industrial Equipment Structures

Daniel Fischer worked with HUB to manufacture integrated machinery frames and structural assemblies for industrial equipment.End-to-end manufacturing solutions for large-scale industrial equipment and machinery frames.

 

Multi-Process

CNC · Sheet Metal · Welding

End-to-End
Assembly
Case study of integrated industrial equipment machinery frame manufactured for large-scale industrial application

Lightweight Medical & Exoskeleton Structural Systems

Luca Moretti partnered with HUB to develop a full-body passive exoskeleton system aimed at reducing physical strain and improving user mobility in medical and rehabilitation environments. Precision-manufactured medical and exoskeleton structures designed to balance strength, weight, and human-centered ergonomics.

 

Lightweight

Structures

Multi-Process
    5-Axis · Sheet Metal                 Fabrication
Case study of precision-manufactured passive medical exoskeleton designed for rehabilitation and mobility support

Ready to start your NPI project with confidence?

Upload your design files below to identify risks early and ensure a smooth transition to mass production.Contact Our Experts Now!

How To Work With US

01

Upload Files

Upload your 2D/3D design files and share key project details.

02

DFM Review

Our engineers optimize your design for manufacturability, quality, and cost efficiency.

03

Confirm & Produce

Approve the quote and start precision machining with our experienced team.

04

Receive Parts

Get high-quality custom parts delivered straight to your door, ready to use.

Request a Quote

*Note:Please put all files into one folder and compress the folder into a ZIP or RAR file before uploading.
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